for cracks. if any cracks are found on these areas then the rod is considered beyond repair. rod and cap are then tightened as per oem's instruction. big end bore is checked for ovality. in line with our qa and qc procedures all the records are measured and reported. dmi dubai's repair procedure: grinding...
repair is done at this stage if required. welding of the valve disc (upper and lower side) with suitable material using mig welding equipment. stelliting of seating area using plasma transferred arc process which ensures a high quality weld with minimum dilution of base material. final machining and grinding...
inspection, alignment control and crack detection. pre-machining of the worn region to round and clean surface. grit blasting of the pre-machined area. metal spraying, welding or chrome plating (based on suitability) of piston rod. stress relieving of welded area of piston rod (if required). final grinding...
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